PCB Manufacturing
OnBoard Circuits specializes in high-quality printed circuit boards manufactured to each customer’s specific needs. From a few quick-turn prototypes to full-scale production in the millions, OnBoard does it all. We are committed to putting your needs first and working with you every step of the way to ensure your PCBs are exactly what you want, exactly when you want them. Ready for a quote? Get your PCB quote here.
Learn more about our PCB Manufacturing Services
PCB Assembly
Like all of our PCB services, we stand by our commitment to offer high quality PCB assembly services and to make the process of assembly as quick and accurate as possible. We offer both turn-key and partial turn-key PCB assembly services to best suit your situation and requirements. Need a quote? Get your PCB assembly quote here.
Learn more about our PCB Assembly Services
FAQs
1. What PCB prototyping services does OnBoard Circuits offer?
OnBoard Circuits offers quick-turn PCB prototyping to help OEMs validate designs, mitigate risk, and expedite product development. Services include bare board fabrication, full PCB assembly (SMT and through-hole), DFM/DFA review, and electrical testing. We support everything from early-stage engineering builds to pre-production pilot runs.
2. How is PCB prototyping different from high-volume PCB manufacturing?
PCB prototyping focuses on speed, flexibility, and design validation, often with small quantities and rapid iterations. High-volume manufacturing prioritizes repeatability, cost optimization, and process stability. OnBoard Circuits supports both—allowing customers to prototype quickly and then transition seamlessly into volume production using optimized materials and processes.
3. Can OnBoard Circuits support high-volume PCB production?
Yes. In addition to prototyping, we offer low- to high-volume PCB manufacturing and assembly. Once a design is validated, we help scale production efficiently by optimizing panelization, sourcing, and manufacturing methods while maintaining consistent quality and traceability.
4. What PCB assembly services do you provide?
We offer full-service PCB assembly, including:
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SMT and through-hole assembly
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Mixed-technology builds
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Prototype, pilot, and production assembly
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Leaded and lead-free processes
Assembly services are available for both prototype quantities and high-volume programs.
5. Do you perform DFM and DFA reviews for both prototype and production builds?
Yes. Every project—prototype or production—goes through a Design for Manufacturability (DFM) and Design for Assembly (DFA) review. These checks help reduce defects, improve yields, and prevent costly delays as designs move into higher-volume manufacturing.
6. How do you help transition a PCB design from prototype to high volume?
We manage the entire transition process, including:
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Design refinement based on prototype results
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BOM optimization and alternate component sourcing
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Panelization and process optimization
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Validation builds and pilot runs
This approach ensures a smooth handoff from engineering to production without changing suppliers.
7. What file packages are required for PCB fabrication and assembly?
For fabrication and assembly projects, we typically require:
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Gerber or ODB++ files
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Drill files
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Bill of Materials (BOM)
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Pick-and-place files (for SMT)
Our engineering team reviews all files and communicates any issues before manufacturing begins.
8. What quality controls are used for PCB assembly and high-volume production?
Quality is maintained through:
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Incoming material and component inspection
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Automated Optical Inspection (AOI)
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Electrical testing
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Process controls and traceability
These measures ensure prototype accuracy and production-grade reliability, even at scale.
9. Do you offer domestic and offshore manufacturing options?
Yes. We provide domestic quick-turn prototyping and assembly as well as offshore manufacturing solutions for higher-volume programs. This hybrid model gives customers flexibility to balance speed, cost, and supply-chain resilience.
10. What industries rely on OnBoard Circuits for prototyping and production?
We support OEMs across industries, including:
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Industrial electronics
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Medical devices
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Automotive and transportation
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Aerospace and defense
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Telecommunications and IoT
11. Does OnBoard Circuits offer inventory warehousing for PCBs and components?
Yes. OnBoard Circuits provides secure inventory warehousing for bare PCBs, components, and finished assemblies. This service helps OEMs reduce lead times, stabilize supply chains, and support ongoing production schedules without the need to manage on-site inventory.
12. What tools can I use in the design phase to capture schematics and design board layout?
You can utilize professional EDA tools such as Altium Designer, Cadence, or KiCad to capture schematics and design board layouts.
Our experience allows us to meet the performance, reliability, and documentation requirements of complex applications. Our warehousing services are fully integrated with our manufacturing and assembly operations, allowing seamless fulfillment as demand scales.
